Abstract
If you've gotten to this paper, you've probably read the promotional
literature for the Axia line of products, and maybe the "Introduction to
Livewire". If you have, then you know that this is a new type of audio control
product, one that is an amalgam between computer networking and audio
processing. It is a 100Base-T network running audio as the data stream, with all
the advantages of cost, simplicity, power and elegance of a computer network.
But it also means that you will be installing a network based on network
cables, usually called Category cables. If you're an old broadcast engineer,
like me, this move to a networked architecture, and these strange unshielded
cables, may be a leap of faith. But let me assure you, many other engineers have
taken this leap and not only survived but prospered.
There are lots of other
people (those IT network types) on the other side. And the Telos/Axia folks are
more than eager to help you through the learning process. Because that's really
all you have to do, learn about this "new way" of running audio. There are tens
of thousands of very reliable data networks running Ethernet(R) around the
world, and have been for many years. Hey, it's not lonely at all. In fact, it's
kind of crowded! Now you probably didn't become a broadcast engineer or
installer to end up a data dude (or gal), but, sorry, you are now officially a
network installer.
And one of the things you may have to learn about is cable, specifically
"premise/data" cable that comes in a number of flavors, called Categories. Many
people call these "Cat" cables, short for Category. We'll discuss Cat 5e, and
Cat 6 (such as Figure 1), a bonded-pair Category 5e, Belden 1700A. We'll examine
how Category cables are different, and how they are the same, how to choose good
cable from bad cable, and how to get the most bang for the buck.
A (Very) Short History Of Computer Cables
When computers were first invented, they were running at lightning-fast
speeds like 1 megabit per second. (That was fast for the 1950s.) No twisted-pair
cable could carry a signal like that so computers ran on coaxial cable. Computer
designers looked longingly at twisted pairs for one reason: noise rejection.
Twisted-pairs can be run as "balanced lines" that dramatically reduce
electromagnetic noise picked up by a cable.
Where does this noise come from? Everywhere! Motors, generators, fluorescent
light ballasts, lighting dimmers, even computers, like the one you're probably
looking at right now, are all sources of electromagnetic noise. Two-way radios,
medical machinery, and, of course, radio and TV broadcast transmitters are
wonderful sources. And then we have broadband sources, like the sun, an
excellent source of electromagnetic noise, which is why things get electrically
"quiet" at night and you can hear that AM radio station a thousand miles away.
How Twisted Pairs Work
To understand how twisted
pairs work, we have to understand "balanced lines". To understand balanced
lines, we start with Figure 2.
Figure 2 shows a battery and a light bulb. We get the electricity to flow
through the light bulb by attaching two conducting paths, usually wires. I've
put two arrows to show how the electricity will flow, out of the negative
terminal of the battery, through the light bulb, and back to the positive
terminal.
This often confuses readers. Why does the electricity move in opposite
directions? Because it is a "circle" of conducting pathway. It's like a race
track. If you're in a race and you look across to the other side of the track,
those cars are going in the opposite direction.
It doesn't matter how close
These wires are together, like Figure 3, or even if we twist them together like
Figure 4. Nothing has changed. It's still a circle of electricity, which is why
we give it the Latin name for circle: circuit.
Now that we have a twisted
pair, as in Figure 4, we have to cover the wires with a non-conductor, like
plastic, so that they can't touch each other. If they did, electricity takes the
path of least resistance where they touch, instead of the light bulb that has a
lot of resistance. Our circuit won't be as long as it's supposed to be. It would
be a short circuit!
If we replaced the battery
and light bulb with something else that produces electrical signals and
something at the other end that uses them, amazingly little has changed, such as
Figure 5.
In this example we have a microphone as the source of electricity. A
microphone converts acoustical energy into electrical energy. At the other end
we have a speaker that turns electrical energy into acoustical energy, i.e.
sound. (Of course, we would have to have a preamplifier and power amplifier
inside the speaker, for all you nit-pickers! That's why I put knobs on the
speaker!)
If we put the microphone in a piano and hit "Middle A" (440 vibrations per
second) then the diaphragm in the microphone would move in and out 440 times per
second, the two arrows on our twisted pair would reverse direction 440 timers
per second, and the speaker cone would move in and out 440 times per second. We
would hear that note: 440 Hertz. If this were a perfect microphone, perfect
cable, and perfect speaker, we would hear the note as if our ear were in the
piano where the microphone is.
Twisted pairs, when connected
as a balanced line, reduce noise. And the secret is a device at each end of the
pair called a "transformer". Figure 6 shows a twisted pair with a transformer at
each end. Transformers are just coils of insulated wire, but they can pass
signals between them.
You'll notice noise (big yellow arrow) coming from outside. The insulation on
the wire can't stop it, so when the noise hits each wire it creates ("induces")
a signal on the wire (those little yellow arrows). Since there are two wires,
there are two noise signals. Those
noise signals travel to the end of the cable where they meet each other
inside the transformer and cancel each other out.
Fancy Words
The noise signals are moving in the same ("common") direction, so they are
called "common-mode noise". If we measure them, we're interested in how well the
transformers cancel out the noise, compared to the noise that might get through
and not get cancelled out. So this measurement is a ratio of the stuff that gets
through to the rejected noise signal, called "common mode rejection ratio" or
just CMRR, for short.
You might recall that the signal we want to travel down the cable is
traveling in opposite directions (as in Figure 6). Since those arrows are moving
in different directions, we call this a "differential" signal. And the key is
that, if we could measure the signal on the two wires and mathematically add
them together, the total should always equal zero, since they're opposite
signals.
If the differential signal doesn't equal zero, it means that the twisted pair
is not balanced and any noise on the cable would not be completely cancelled out
and that noise would be added to the desired signal.
Once noise is added, it is very difficult to get rid of. It's much easier to
get rid of it before it gets included with the signal.
An Ideal Twisted Pair
Table 1 shows basic factors that go into making, and measuring, a twisted
pair. We have a saying in cable manufacturing: "Physicals equal Electricals".
That means, anything you do that physically changes the cable will also change
its electrical performance.
| Requirement |
Variations In |
Cable Parameter |
Measured In |
| Spacing |
Impedance |
Return Loss |
Decibels (dB) |
| Capacitance |
Capacitance Unbalance |
Picofarads (pF) |
| Length |
Resistance |
Resistance Unbalance |
Ohms (Ω) |
| Size |
Resistance |
Resistance Unbalance |
Ohms (Ω) |
| Timing |
Phase |
Degrees (°) |
Table 1
For instance, if the two wires in our twisted pair are not the same length,
then the noise signals will not arrive at the same time. They will be "out of
phase" and the cancellation will not be perfect. Also one wire being longer,
will have more resistance, so the two noise signals will not have the same
intensity and therefore not cancel out.
The same applies to size (wire gage, AWG). Even if they are slightly
different in size, it can have a big effect on noise rejection. We know how long
the cable is, and we know what the resistance per foot (or per meter) should be,
so we can easily calculate what the value should be. If it's different than that
theoretical value, then we have an unbalance, one wire is more or less
resistance than the other, and will allow some percentage of noise to be passed
to the next device.
The two wires also need to be close together. Notice in Figure 6 how the two
wires are spread apart. Now you might understand that this is a very poor
twisted pair. And the reason is that the noise signal hits one wire and, a tiny
fraction of a second later, hits the second wire. This bit of time means that
the two noise signals will not arrive at the same time at the transformer. They
will be out of phase and not completely cancel out.
The distance between the two wires also affects the "impedance" of the cable.
The impedance is a combination of capacitance, inductance, and resistance,
everything that tries to "impede" signal flow. At low frequencies, below 1 MHz,
the cable isn't long enough for the impedance to make a difference so the
impedance at those frequencies is often ignored.
Above 1 MHz, impedance becomes more and more important. At 100 MHz (like Cat
5) it is very important. Cables that are not the correct impedance (100 ohms for
Category cables) will reflect part of the data signal back to the source. This
is called "return loss" and is a good way to compare cables. It is especially
interesting to note if this is "typical" return loss (can be higher or lower),
or "maximum" return loss (no worse than). Just having a maximum return loss
number is a good indication of a superior Category cable.
Now you might begin to understand what the definition of a perfect balanced
line is. It is a pair of wires, with all passive components attached to them,
where each wire is the same impedance in respect to ground. In other words, two
wires that are electrically identical.
Perfect Pairs
Of course, there's no perfect anything, but manufacturers have ways of
getting closer to perfection. One of these ways is to make your own bare wires.
Many cable manufacturers buy their bare wire from a "wire mill". If they buy a
24 AWG (gage) wire, how will they know it's perfect? (They don't.) And the wire
mill probably doesn't know what this wire will be used for. It could be for door
bell wire, where almost anything would work just fine. Variations in size may
already be in the wire when it is bought. But if a manufacturer has its own wire
mill, like Belden, then the wire for Category cable will have much greater
precision than the same gage wire used in other applications. And that precision
is crucial to good performance.
One way of keeping a twisted pair close to each other, is just that: twist
them together. That may sound easy but it is not. If the tension on one wire is
slightly more (or slightly less) than the other wire, the two wires will be
different lengths, one wire will be closer to straight with the other wire wound
around it, bad news for data cable. This pair will suffer from resistance
unbalance and timing problems, as listed in Table 1.
And twisted pairs in a finished cable, when bent and flexed while installed,
cause the pair to "open up" changing the impedance, increasing the return loss,
changing capacitance, and allowing noise to get in.
Bonded Pairs
One solution for this problem is bonded pairs. This technique sticks the two
wires together as they are twisted. This dramatically improves impedance
stability, reduces capacitance unbalance, and reduces return loss. The only bad
thing is that you have to split the wires apart when you install them, which
adds a few seconds to the installation of each connector.
That minor amount of time is
more than offset by the fact that bonded-pair cables retain their performance
specs after they are installed. And this means fewer call-backs to fix bad
cables. Figure 7 shows bonded-pair Belden 1872A MediaTwist Category 6.
Base What?
Axia uses 100Base-T and 1000Base-T signals. 100Base-T means 100 Megabits of data
per second ("100 Mbps") based on twisted pairs ("T"). So you can probably guess
that 1000Base-T means 1000 Megabits (1 Gigabit) of data (Gbps) on twisted pairs.
Most Axia devices run on 100Base-T, although much of the hardware can also
handle 1000Base-T.
Standards
Category cable standards are set by a joint committee of the Telecommunication
Industry Association (TIA) and the Electronic Industry Association (EIA). The
committee is called TIA/EIA 568. Their current set of standards is called TIA/EIA
568-B.2
Table 2 and 3 show the standards for Category 5e and Category 6. Some of the
Belden products that are made to this standard are in the last column. The
568-B.2 standard contains specifications for Category 3 (now used as telephone
cable), Category 5e, and Category 6. They have dropped Category 4 and Category 5
from the standard, so it's very hard to buy that type of cable. They're working
on the next standard, 10GBase-T, 10 gigabits on four-pair UTP.
| TIA/EIA 568A Partial Specifications for Category 5e per
100 meters (328 feet) |
| Frequency |
Minimum PSNEXT |
Maximum Attenuation |
Minimum ELFEXT |
Return Loss |
Minimum PSACR |
Delay Skew |
Belden Products |
| .772 MHz |
64 dB |
1.8 dB |
60.8 dB |
--- |
--- |
45 nanoseconds |
1583A
1585A
1500A
1501A
1700A
1701A
7988R
7988P |
| 1 MHz |
62.3 dB |
2.0 dB |
48.7 dB |
-20 dB |
60.3 |
| 4 MHz |
53.3 dB |
4.1 dB |
42.7 dB |
-23 dB |
49.2 |
| 8 MHz |
48.8 dB |
5.8 dB |
40.8 dB |
-24.5 dB |
43 |
| 10 MHz |
47.3 dB |
6.5 dB |
36.7 dB |
25 dB |
40.8 |
| 16 MHz |
44.3 dB |
8.2 dB |
34.7 dB |
25 dB |
36 |
| 20 MHz |
42.8 dB |
9.3 dB |
32.8 dB |
24.3 dB |
33.5 |
| 31.25 MHz |
39.9 dB |
11.7 dB |
30.9 dB |
23.6 dB |
28.2 |
| 62.5 MHz |
35.4 dB |
17 dB |
24.8 dB |
21.5 dB |
18.4 |
| 100 MHz |
32.3 dB |
22 dB |
20.8 dB |
20.1 dB |
10.3 |
Table 2
| TIA/EIA 568A Partial Specifications for Category 6 per
100 meters (328 feet) |
| Frequency |
Minimum PSNEXT |
Maximum Attenuation |
Minimum ELFEXT |
Return Loss |
Minimum PSACR |
Delay Skew |
Belden Products |
| .772 MHz |
74 dB |
1.8 dB |
--- |
--- |
--- |
45 nanoseconds |
7881A
7882A
1872A
1874A
7851A
7852A
7989R
7989P |
| 1 MHz |
72.3 dB |
2 dB |
64.8 dB |
20 dB |
70.3 |
| 4 MHz |
63.3 dB |
3.8 dB |
52.7 dB |
23 dB |
59.5 |
| 8 MHz |
58.8 dB |
5.3 dB |
46.7 dB |
24.5 dB |
53.4 |
| 10 MHz |
57.3 dB |
6 dB |
44.8 dB |
25 dB |
51.4 |
| 16 MHz |
54.3 dB |
7.6 dB |
40.7 dB |
--- |
46.7 |
| 20 MHz |
52.8 dB |
8.5 dB |
38.7 dB |
25 dB |
44.3 |
| 25 MHz |
--- |
--- |
36.8 dB |
24.3 dB |
--- |
| 31.25 MHz |
49.9 dB |
10.7 dB |
34.9 dB |
23.6 dB |
39.2 |
| 62.5 MHz |
45.4 dB |
15.4 dB |
28.8 dB |
21.5 dB |
30 |
| 100 MHz |
42.3 dB |
19.8 dB |
24.8 dB |
20.1 dB |
24.3 |
| 125 MHz |
40.9 dB |
22.4 dB |
22.8 dB |
--- |
18.5 |
| 150 MHz |
--- |
--- |
21.2 dB |
18.9 dB |
--- |
| 155 MHz |
39.5 dB |
25.2 dB |
20.9 dB |
18.8 dB |
14.3 |
| 160 MHz |
--- |
--- |
--- |
18.7 dB |
--- |
| 175 MHz |
38.7 dB |
26.9 dB |
19.9 dB |
--- |
18.8 |
| 200 MHz |
37.8 dB |
29 dB |
18.7 dB |
18 dB |
8.8 |
| 225 MHz |
37 dB |
31 dB |
17.7 dB |
--- |
6.1 |
| 250 MHz |
36.3 dB |
32.8 dB |
16.8 dB |
17.3 dB |
3.5 |
| 300 MHz |
--- |
36.4 dB |
--- |
--- |
--- |
Table 3
Be aware that Table 2 and Table 3 are the "standards", the
minimum (or maximum) that all Cat 5e or Cat 6 must meet. The Belden cables
listed at the end easily meet, and very often exceed, these requirements.
What They Mean
The specifications in Tables 2 and 3 are written in the acronym language of the
data world. Here's what those acronyms actually mean, along with some other
terms used to describe data cables.
NEXT means "near-end crosstalk". At the near end (source end), the
transmitted signal is the strongest. Transmitting pairs can interfere with other
signals on other pairs. This is called "crosstalk". The 568B.2 standard
specifies the minimum crosstalk value at various frequencies.
PSNEXT is "power sum near-end crosstalk" that looks at the effect of all
adjacent pairs to the one under test rather than just pair-to-pair. Such testing
is then the "worst case" where all pairs are energized, such as in 1000Base-T.
Results of each combination are averaged together.
ATTENUATION is signal loss and is common to all signal carrying systems.
Attenuation is measured in decibels (dB). Decibels are logarithmic. Data signals
-40 dB down (one-ten thousandth of the original intensity) are fully and easily
recovered. This is not surprising to most audio/video engineers considering that
analog microphone signals are often –60 dB.
FEXT is "far-end crosstalk". The far end of the cable is where the signals
are weakest, where attenuation has already reduced the signal level so that
crosstalk can have a significant effect
ELFEXT is "equal level crosstalk". If you're interested in just the crosstalk
numbers, then you would subtract the attenuation from FEXT. What is left is
crosstalk, all at the same level ("equal level")
ACR is "attenuation-to-crosstalk ratio". ACR subtracts the crosstalk from the
attenuation, to indicate the overall performance of a cable. Positive ACR,
especially at high frequencies, can be an indicator of superior cable
performance. ACR is very similar to "signal-to-noise ratio" in the analog
audio/video world. Therefore, ACR can be valuable where multiple data signals
travel down a four-pair cable, such as 1000Base-T networking.
PSACR is "power-sum attenuation-to-crosstalk ratio" where all pairs are
energized around the measured pair and the ACR results averaged. This shows the
"signal-to-noise" ratio with everything running, a very good test.
RETURN LOSS shows the variations in impedance within a cable. Impedance
variations cause the signal to reflect back to the source, so return loss is the
ratio between direct signal and reflected signal. It is measured in decibels
(dB). With a larger negative number, more signal reaches its destination, and
less of the signal is reflected back to the source. (-30 dB return loss is
better than -20 dB return loss.) Return loss is especially effective in showing
flaws in cable construction and installation, such as excessive bending or
stretching, which affect the impedance of the cable. In link and channel tests,
return loss can show the effect of poor, or badly installed, connectors, patch
panels, and other passive hardware.
DELAY SKEW is timing differences on a multipair cable. For all cables listed
above, the maximum allowed by TIA/EIA 568B.2 is 45 nsec/100m (nanoseconds per
100 meters, 328 feet). Delay skew is especially interesting to designers who are
using more than one pair to simultaneously deliver data. Formats such as Gigabit
Ethernet(R) ( 1000Base-T) require that the data be split between the four pairs.
In such systems, it is essential that the signals arrive at the other end of the
cable at the same time.
Note that some Cat 5e and some Cat 6 cables have ultra-low skew. Those
low-skew numbers allow you to use these cables for RGB and VGA (and other analog
and digital applications that benefit from precision multi-pair delivery) as
well as for 100Base-T or 1000Base-T data applications.
Timing variations for a complete system should not exceed 50 nsec
(nanoseconds) between any of the four paths. When looking at cable alone, the
maximum delay is 45 nsec/100m. This is one of the reasons Belden's MediaTwist(R)
(delay skew 25nsec/100m maximum, 12nsec/100m typical) is popular in applications
where this is critical.
Be aware that there are "no skew" cables. These have vanishingly low skew,
such as 2.2 nsec/100m for Belden 7987R (7987P). But all these cables, and all
"no–skew, zero-skew" designs from other manufacturers, accomplish this by having
all four pairs with identical twists. While these cables might be good for
non-data applications, such as RGB and VGA, they are not Category anything. They
won't even pass Cat 3 (telephone cable), and should not be considered for
anything requiring true Cat 5e or Cat 6 performance.
On the other hand, there are category cables (Belden 7988R and P, 7989R and
P) that are true Cat 5e and Cat 6, where the cable design concentrates on
ultra-low delay skew with values of 9nsec/100m (7988) and 10nsec/100m (7989).
This allows an installer to use the same cable for data network applications
(such as Axia) and also use it for RGB or VGA display.
PAIR TWISTING ("Lay Length"). Tight pair twisting can greatly reduce
crosstalk but also has a number of negative effects on the cable. There is more
copper used per unit length so the price goes up. And more copper means the
signal will take longer to travel down that pair (compared to other pairs) so
attenuation and delay skew are worse. It doesn't matter how high your ACR is, or
how low your crosstalk is, if you don't have enough signal strength to be
recovered at the receiving end! What you truly want is a cable that improves
both crosstalk and attenuation to improve ACR, to have positive ACR at a higher
frequency, without affecting, or possibly even reducing, delay skew.
IMPEDANCE indicates the ability of a data cable to transfer a signal from one
box to another. The impedance of the systems, and boxes it is attached to,
specifies the impedance of the cable. The TIA/EIA standard for Category 5e and 6
is 100Ω ± 15Ω (ohms). Some cables meet this spec. Others require the use of a
smoothing formula called "Zo-fit". This allows manufacturers to ignore rapid
changes in impedance. Belden bonded-pair data cables are tighter than ±15Ω
without the Zo-fit function.
BANDWIDTH is the range of frequencies available to be used for signal
carrying. It is the "width of the tunnel". However, knowing the width of the
tunnel tells you nothing of how the traffic will move through it. This is
because data can be compressed to take up less bandwidth.
For instance, a 100 Mbps data signal can fit in a 100 MHz bandwidth. Or the
data can be arranged and coded to fit in a 50 MHz bandwidth, a 30 MHz bandwidth,
or even smaller. In fact, the 31.25 MHz numbers commonly seen in cable
specifications are for a compressed 155 Mbps ("ATM") protocol.
Since the coding scheme is not apparent, only the bandwidth in Megahertz
(MHz) can be used to compare potential data handling capacity. You will know the
size of the tunnel. Knowing how many cars will fit depends on how you arrange
them. If you want to compare the signal-carrying capacity of two cables, compare
bandwidths.
Isolation
Another technique to improve performance in found in all Category 6 cables.
These work at much higher frequencies (250 MHz) than Cat 5e. And they are
intended to carry 1000 Mbps (megabits-per-second), also called 1 Gigabit per
second (Gbps).
The crosstalk requirements of
Cat 6 are 10 dB harder than Cat 5e, so most manufacturers have solved this
problem by putting a divider in the cable, as shown in Figure 8, Belden 7851A
"600e" Category 6.
Most dividers are simply an
"X" that divides the four pairs into separate quadrants. The dividers in the
Belden 7851A, and other cables in that family, are just a little different. It's
more a back-to-back "Y" like Figure 9.
In this way, the pairs that
are most likely to "talk" to each other are kept as far apart as possible.
Another way of keeping the pairs apart to meet Category 6 crosstalk is used in
Belden 1872A MediaTwist (Figure 10). MediaTwist spreads the pairs apart, giving
each pair a little channel inside the jacket. This is why the cable is
"crescent-moon" shaped and not round.
It should be noted that this cable is now over ten years old, ancient for a
data cable, and still exceeds Category 6 specifications. In some specs, such as
"bend radius" and "pull strength", MediaTwist is still unequalled in the
industry.
Like all products, there can
be a Chevy, a Jag, or a Ferrari. Figure 11 shows a "Chevy" Category 6, Belden
7881A. Note the divider between the pairs is just a tiny plastic wire. The pairs
in this construction are non-bonded. Changes like these make such a cable
smaller, lighter, cheaper, and easier to install. You're just trading
performance for all those nice things.
Fire Ratings
Fire ratings are defined in the National Electrical Code (NEC). This is a
voluntary code, so each city, county, or state may or may not follow this code.
It is also interpreted in different ways by Fire Marshals, building inspectors,
permit boards and other bodies "having jurisdiction". If your area does not
subscribe to the NEC, then you must obtain a copy of their own rules, or at
least have someone who can advise you on the local requirements.
Within the NEC, there are different fire ratings, tests that are performed on
cables to determine their reaction to a fire. Most often these involve flame
spread and smoke production. Most category cables come in two different fire
ratings, riser (CMR) and plenum (CMP). There are lower grades (CM, CL2 for
example) or higher (LC, limited combustible) that are available. The choice of
cable and fire rating is between your architect or system designer and the
appropriate legal body having jurisdiction.
Riser rating (CMR) allows cables to be placed vertically between floors
without use of a metal conduit. Plenum ratings (CMP) allow cables to be used in
drop ceilings or raised floors that are connected to an air conditioning system.
Before you buy the cable for your installation, be sure you have determined
which fire rating is appropriate. An inspector can easily require that an entire
wiring job be removed if the wrong rating is used.
Different Cables, Different Choices
There are many different kinds of Category 5e or Category 6. Like any
manufactured product, these can minimally meet the standard, or they may exceed
the standard. Designers and end-users are urged to obtain the test data for all
cables that might be considered and to compare them.
Belden makes four kinds of Category 5e and four kinds of Category 6, and each
of those four types is available in plenum and riser fire ratings. Just within
Belden, this gives you 16 choices of cable, a bewildering selection.
The "e" in Category 5e means "enhanced". It's an enhanced Category 5. What is
enhanced is the set of parameters and tests that this cable must pass. These new
tests allow this cable to run 100Base-T. In that application, all four pairs are
running and the signal is divided into four parts. Not only that, but the
signals run in both direction simultaneously ("duplex"), just like a telephone
where you can speak and listen on the same two wires.
Table 4 shows a list of these cables and how they differ generally.
Guaranteed performance specs for any cable should be available from any
manufacturer. For Belden, these can be found in the Belden catalog, or even more
detailed specifications at
www.belden.com .
| Belden Category 5e Cables |
| Part # |
Rating |
Gage |
Pairs |
Bandwidth |
Notes |
| 1583A |
CMR |
24 AWG |
Unbonded |
100 MHz |
DataTwist 5e |
| 1585A |
CMP |
Unbonded |
DataTwist 5e |
| 1500A |
CMR |
Unbonded |
DataTwist 5e+ |
| 1501A |
CMP |
Unbonded |
DataTwist 5e+ |
| 1700A |
CMR |
Bonded |
DataTwist 350 |
| 1701A |
CMP |
Bonded |
DataTwist 350 |
| 7988R |
CMR |
Bonded |
Skew 9nsec/100m |
| 7988P |
CMP |
Bonded |
Skew 9nsec/100m |
Table 4
While Cat 5e meets the minimum requirements for 100Base-T, it became apparent
that a much better cable design was needed for really good 100Base-T
performance. This was Category 6. Belden Cat 6 products are listed in Table 5.
| Belden Category 6 Cables |
| Part # |
Rating |
Gage |
Pairs |
Bandwidth |
Notes |
| 7881A |
CMR |
23 AWG |
Unbonded |
250 MHz |
DataTwist 6 |
| 7882A |
CMP |
Unbonded |
DataTwist 6 |
| 1872A |
CMR |
Bonded |
MediaTwist |
| 1874A |
CMP |
Bonded |
MediaTwist |
| 7851A |
CMR |
Bonded |
600e |
| 7852A |
CMP |
Bonded |
600e |
| 7989P |
CMR |
Bonded |
Skew 10nsec/100m |
| 7989R |
CMP |
Bonded |
Skew 10nsec/100m |
Table 5
Note that some Cat 5e and some Cat 6 cables have ultra-low skew. Those
low-skew numbers allow you to use these cables for RGB and VGA (and other analog
and digital applications that benefit from precision multi-pair delivery) as
well as for 100Base-T or 100Base-T data applications.
Color Me Fast
Most UTP data cable is available in a number of colors. While there is no
"color standard", you might want to consider using different colors. For
instance, all the Axia stuff might be one color, and your regular in-house
networking another color, just so you can tell them apart. If you have a
low-latency network (Layer 2 vs. Layer 3) you might want to color code that
differently too. One broadcaster had every data installer use a different color
so he could tell which installer put in which cable. Pretty clever.
Connectors And Connections
One of the most critical parts to a data network is the connections. And I do
mean "connections", not "connectors", because there are two ways to make
connections between cables.
The first is with a punch block, commonly called a 110-block. This is a
100-ohm, low capacitance, high quality means of connecting cables. The punch
points are gas tight, so connections last a long time. This is the highest
performance way of connecting category data cables together.
However, punch blocks are permanent. It is difficult to remove and reconnect
cables. To disconnect and re-connect, you really need a connector. The second
type of connection is a connector. The connector of choice for Category cables
is called an RJ-45. This connector is very simple and fast to install.
Most data installations put jacks at the end of the installed cable, such as
a plate on a wall. Then patch cables are bought pre-made to connect from the
wall to the equipment. Just be aware that this point is probably the most
critical for good network performance. More network failures happen here than
all other places combined.
To start with, the jack must be the equal of the cable. If you put a 5e jack
on Category 6 cable, you will get 5e performance. Be sure and put a Cat 6 jack
on Cat 6 cable. If you can get data from the connector manufacturer, you should
be able to choose the best. Belden now makes connectors for Category cables
(Belden IBDN) that are very high quality and highly tested. There are other
excellent brands around as well.
If you buy pre-made patch cable be aware that stranded conductor patch cables
are inherently worse than the solid-conductor backbone cables. Therefore, the
fewer patch cables, the shorter they are, and the higher the quality of their
assembly, the better your network will run.
Be sure that your patch cables are the same Category (5e or 6) as your
network. If they come with test data, or a warranty, so much the better.
Analog Applications For Data Cables
About ten years ago, with the advent of Belden MediaTwist, it became apparent
that Category data cables were getting so good that they might be suitable for
some non-data applications, such as analog or digital audio.
Most data cables are never tested below 1 MHz (in some cases 772 kHz). This
is way above analog audio, so the actual performance of audio was not known.
Figure 12 was the first test to look at the analog audio performance of premise
data cable. Figure 12 shows the crosstalk performance of all four pairs averaged
together, so you see the "worst case". The cable chosen was Belden 1752A,
Category 5e stranded patch cable. Patch cable is possibly the worst cable made
for data. But look at the results in Figure 12.

Figure 12
The worst case crosstalk is -95 dB at around 40 KHz. In the standard audio
frequency band (to 20 kHz) the average of all pairs is typically -100 dB.
Compares this to a CD that, when it goes "quiet" drops to maybe -90 dB, and you
have to wonder why we put shields on cables. In truth foil shields are RF (high
frequency) shields. They do virtually nothing at audio frequencies, and
seriously nothing below 1,000 Hz. Only the twisting of the pair (and the CMRR of
a balanced line).
Some observant viewers noticed that Figure 12 was FEXT (far-end crosstalk)
where the signal is the weakest. Perhaps crosstalk is terrible at the other end
(NEXT, "near-end crosstalk") where the signals are strongest, as in Figure 13.

Figure 13
You can easily compare Figure 12 and 13 and see that the numbers are even
better in Figure 13. And what do we see? Typically, -100 dB of crosstalk
averaged from all four pairs. Worst case NEXT is 45 kHz, way beyond human
hearing, where the crosstalk is slightly better than -95 dB.
So we tested 1872A MediaTwist (now Cat 6). Unfortunately, I have no charts or
graphs to show you because they couldn't measure it. The crosstalk was below the
noise floor of the $60,000 Agilent network analyzer (-110 dB).
For digital audio, it's even easier. Digital signals are naturally noise
resistant. The sampling frequency used in Axia (48 kHz) is very common. Digital
audio channels on video machine are 48 kHz sampling. But that is not the
frequency running on the cable. To determine that, according to the AES
addendum, we must multiply that by 128. So the actual bandwidth of a two-channel
digital audio bit stream at 48 kHz sampling is 6.144 MHz. We use 6 MHz as a
simple frequency to test our data cable.
What is the crosstalk of Cat 5e at 6 MHz? More than -50 dB for Cat 5e, and
-60 dB for Cat 6. The amazing thing is that digital signals are inherently
noise-resistant. (It's very easy to tell a square wave from noise.) You only
need a few dB to tell one from the other. Cat 5e and 6 give you thousands of
times more crosstalk protection than you actually need.
These category cables work great for analog and digital audio, as long as
they are run as a balanced line, and you can also run them as 100Base-T or
100Base-T. You can even use them to wire up a telephone!
So What Do I Choose?
Now you are well-armed to choose a "category" cable. You understand many of
the considerations in design and manufacturing these cables. Besides these, you
have many other factors to influence your decision. Here is a list:
- Availability. (If you can't buy it, it doesn't matter how good it is.)
- Consistency. (Is the roll from last year identical to next year?
- Quality.
- Price.
- Ease of installation.
- Performance.
- Performance after installation.
- Company track
record/history.
- Your familiarity with manufacturer and other products.
- Recommendations from others.
If you take this list and apply it to any particular cable from a particular
manufacturer, give a + for each point that cable meets, it should be very easy
to judge which cable is the best for your installation. You want a cable with as
many +'s as possible. A + on price alone could easily be the hardest to install
with the worst performance. You are now loaded with enough questions to impress
any manufacturer.
Good luck with your Axia install!
©2005 Axia Audio . If you'd like to re-purpose portions of this text,
please
contact us
for prior permission. Don't worry, we're
nice guys.